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Foam inserts for the DeWalt battery box

Foam inserts for the DeWalt Battery Box

Known to all fans of DeWalt as the DEWALT TOUGHSYSTEM 2.0 18V Dual Port Charger, we’ve been keen to get our hands on the DeWalt Battery Box for a while now, and this is what we’ve done with it!

About the DeWalt Battery Box

Dual Simultaneous-Charging: 18V max batteries including Flexvolt

Optimal storage space for batteries & tools

2 X USB charging ports (internal + external)

IP55 Protection against dust & water

Compatible with TOUGHSYSTEM 2.0 ™ modules

Convenient carrying with coated handle

Easy Close Metal Wire Front Latches- Providing Easy One Handed Operation

TOUGHSYSTEM Half Module Format – Connects To Other Half Width Boxes Or Full Size TOUGHSYSTEM 2.0 Boxes

Tool Connect Tracker Fixing Point – For Tool Connect Tracker To Be Mounted (Purchased Seperately)

Charger Box Dimensions – 25cm (w) x 26cm (d) x 37cm (h)

Methods of storing your batteries

Fans of our Youtube channel might spot that we did a battery storage box project once before. That’s because it took us quite a while to be able to lay our hands on this case! Previously we came up with a solution using a DeWalt/Stanley Deep Pro Organiser. For anyone else struggling to get this case, that is a really neat solution and a great compromise. But essentially, you could do this using Shadow Foam inserts and any case you have access to.

In our opinion though, given that this DeWalt battery box does work with the ToughSystem 2.0 range then this is a definite upgrade and a great addition to your ToughSystem set up, if you can get one.

Things to consider when storing your batteries

Important to think about the different battery sizes having different shape profiles. We had a real selection of batteries, some 5 amp, some 4 amp and even some 2 and 1.5 amp. The 4 and the 5 amp batteries are both the same size, and the 2 amp and 1.5 amp are the same size, but smaller than the others.

Another suggestion is that given these batteries have indicator lights on them, it makes total sense to store them with that on top so you can see at a glance which have power in them.

Adding Shadow Foam to your DeWalt battery box

We used ready-made foam inserts to store a selection of 10 batteries in the case as well as having two charging in the lid section since the lid still closed with the other batteries in the base. This is quite the upgrade!

These charger box inserts are now available on our website:
DeWalt ToughSystem 2.0 Charger Box Foam Inserts | Shadow Foam

Take a look how we did it right here:

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